by RetireeJay » 2014-Jan-Thu-11-Jan
I used to work in industry, where we had robotic actuators. It's true, DC motors can start and stop extremely rapidly, and they can be very powerful. However, the position control now depends absolutely on high-accuracy feedback. For example, I remember a particular system we built with a DC motor controlling an arm position in a feedback loop. Although the system could remain stationary with zero current flowing in the motor's coils, the feedback system was so sensitive that if I tried to push the arm out of position, it felt to my hand as if the arm had been welded in place; it was extremely rigid - and only because the position sensor detected a tiny deviation from setpoint and sent counterbalancing current to the motor to prevent any further motion.
Of course, when you introduce a control loop (sensor plus actuator) you have completely different dynamics than stepper motors. Properly tuned, you can get excellent results - but control loops can be quite unmerciful to those who don't understand them. This technology is not going to migrate easily into the hobbyist build-a-printer-yourself realm.
BTW, DC motors are a totally different animal than AC motors. AC motors gotta move, and their RPM range is relatively limited. DC motors can operate from stationary up to rather high speeds.
Printrbot Plus operational January 2013
Brass threaded rods (5/16" X 18) & nuts for Z axis
GT2 belts & pulleys
Cable chain to reduce probability of fatigue failure in wires
E3D V5 Hot End, 0.4mm nozzle, also 0.8 and 0.25 in use occasionally
PB fan mount + 40mm fan -- using printed mount adapter, not the E3D supplied fan
Injection molded extruder gears
Optical Z "endstop" (custom designed and built)
Have used many pounds of T-Glase filament. Now also doing some work with Ninjaflex SemiFlex
Print on glass with Scotch Craft Stick or other glue stick
"My next printer is..." Prusa i3 MK3, upgraded to MK3S